How to Use an English Wheel: 7 Steps
The English wheel, also known as a wheeling machine, is a metalworking tool used to shape metal sheets into various curved forms. It is particularly popular in the automotive and aviation industries for creating smooth panels and bodywork. In this article, we will guide you through seven steps on how to use an English Wheel effectively.
1. Prepare your materials and workspace:
Before you begin, ensure that you have all the necessary equipment, including the English wheel, metal sheet (preferably annealed), a clean working area with sufficient lighting, gloves, and safety goggles. It’s important to maintain proper safety precautions when working with metal.
2. Familiarize yourself with the English wheel:
An English wheel typically consists of an upper and lower wheel, called anvils or rollers. The upper wheel is usually flat while the lower wheels come in various shapes and sizes to produce different curves in the metalwork.
3. Adjust the machine:
Depending on your project requirements, choose the appropriate lower anvil for the desired curvature. Mount it securely onto the English wheel and ensure that both upper and lower wheels are properly aligned.
4. Position the metal sheet:
Place one end of your annealed metal sheet between the upper and lower wheels, ensuring even pressure across its width. Keep in mind that if you need more precise control over small areas of your workpiece, using a smaller lower anvil will provide better results.
5. Start rolling:
Slowly push the metal sheet back and forth between the wheels by rotating it with steady pressure. Be sure to keep constant contact between both wheels during this process; never let the sheet slip or jump out of place.
6. Build your curvature:
Continuous rolling across multiple paths and directions will gradually shape your metal sheet into the desired curve or form. Remember that forming intricate curves may be time-consuming; patience is key when working with an English wheel.
7. Inspect and refine your work:
Periodically inspect your work to ensure the metal is shaping evenly and meeting your expectations. If necessary, switch to different lower anvils for tighter or looser curves. Additionally, keep an eye out for marks and unwanted creases, and use the English wheel to smooth them out gently.
Using an English wheel requires practice and patience to achieve excellent results. Following these seven steps can help you create beautiful, curved metal panels like a pro. Be sure to take your time and enjoy the process!